Products & Services
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Casting
Casting is a manufacturing process by which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various cold setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods.[1]
Casting is a 6000 year old process.[2] The oldest surviving casting is a copper frog from 3200 BC.[2]
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Sheet Metal Forming
Sheet metal forming processes are those in which force is applied to a piece of sheet metal to modify its geometry rather than remove any material. The applied force stresses the metal beyond itsyield strength, causing the material to plastically deform, but not to fail. By doing so, the sheet can be bent or stretched into a variety of complex shapes.
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Powdered Metals
Powder metallurgy is the process of blending fine powdered materials, pressing them into a desired shape (compacting), and then heating the compressed material in a controlled atmosphere to bond the material (sintering). The powder metallurgy process generally consists of four basic steps: (1) powder manufacture, (2) powder blending,(3) compacting, (4) sintering. Compacting is generally performed at room temperature, and the elevated-temperature process of sintering is usually conducted at atmospheric pressure. Optional secondary processing often follows to obtain special properties or enhanced precision.[1]
Two main techniques used to form and consolidate the powder are sintering and metal injection molding. Recent developments have made it possible to use rapid manufacturing techniques which use the metal powder for the products. Because with this technique the powder is melted and not sintered, better mechanical strength can be accomplished.
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Precision Machining
Conventional machining is a form of subtractive manufacturing, in which a collection of material-working processes utilizing power-driven machine tools, such as saws, lathes, milling machines, anddrill presses, are used with a sharp cutting tool to physically remove material to achieve a desired geometry.[1] Machining is a part of the manufacture of many metal products, but it can also be used on materials such as wood, plastic, ceramic, and composites.[2] A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called amachine shop. Machining can be a business, a hobby, or both.[3] Much of modern day machining is carried out by computer numerical control (CNC). Computers are used to control the movement and operation of mills, lathes, and variety of other cutting machines.
The precise meaning of the term "machining" has evolved over the past two centuries as technology has advanced.
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